Polymer Matrix Research Articles

Investigating the in-vitro bioactivity, biodegradability and drug release behavior of the newly developed PES/HA/WS biocompatible nanocomposites as bone graft substitute

The nucleation of carbonate-containing apatite on the biomaterials surface is regarded as a significant stage in bone healing process. In this regard, composites contained hydroxyapatite (Ca10(PO4)6(OH)2, HA), wollastonite (CaSiO3, WS) and polyethersulfone (PES) were synthesized via a simple solvent casting technique. The in-vitro bioactivity of the prepared composite films with different weight ratios of HA and WS was studied by placing the samples in the simulated body fluid (SBF) for 21 days. The results indicated that the the surface of composites containing 2 wt% HA and 4 wt% WS was completely covered by a thick bone-like apatite layer, which was characterized by Grazing incidence X-ray diffraction, attenuated total reflectance–Fourier transform infrared spectrometer, field emission electron microscopy and energy dispersive X-ray analyzer (EDX). The degradation study of the samples showed that the concentration of inorganic particles could not influence the degradability of the polymeric matrix, where all samples expressed similar dexamethasone (DEX) release behavior. Moreover, the in-vitro cytotoxicity results indicated the significant cyto-compatibility of all specimens. Therefore, these findings revealed that the prepared composite films composed of PES, HA, WS and DEX could be regarded as promising bioactive candidates with low degradation rate for bone tissue engineering applications.

Rod-shaped Mo(vi) trichalcogenide–Mo(vi) oxide decorated on poly(1-H pyrrole) as a promising nanocomposite photoelectrode for green hydrogen generation from sewage water with high efficiency

Abstract The synthesis of rod-shaped Mo(vi) trichalcogenide–Mo(vi) oxide, cleverly adorned on a poly(1-H pyrrole) (P1HP) matrix (MoS3–MoO3/P1HP), is achieved through a one-pot preparation method. This process occurs under the pyrrole oxidation employing the oxidizing agent Na2MoO4. Notably, this oxidation process facilitates the direct incorporation of the inorganic constituents into the polymer matrix. Of particular significance is the material’s bandgap, which is optimally situated at 1.4 eV, rendering it highly suitable for its intended applications. The material assumes a rod-like structure, characterized by an average length of 400 nm and width of 30 nm, further enhancing its desirability. In practice, this thin film serves as an exceptionally promising photoelectrode. It finds its forte in the generation of hydrogen from sewage water, achieving an impressive efficiency rate of 12.66%, specifically at 340 nm. In addition to that, it boasts a remarkable hydrogen generation rate of 1.2 moles·h−1·cm−2. Moreover, the material exhibits remarkable versatility in its response to light. Its sensitivity to monochromatic light across a broad optical spectrum (UV till IR), underscores its potential for hydrogen generation applications for industrial applications.

Infection-Free and Enhanced Wound Healing Potential of Alginate Gels Incorporating Silver and Tannylated Calcium Peroxide Nanoparticles

The treatment of chronic wounds involves precise requirements and complex challenges, as the healing process cannot go beyond the inflammatory phase, therefore increasing the healing time and implying a higher risk of opportunistic infection. Following a better understanding of the healing process, oxygen supply has been validated as a therapeutic approach to improve and speed up wound healing. Moreover, the local implications of antimicrobial agents (such as silver-based nano-compounds) significantly support the normal healing process, by combating bacterial contamination and colonization. In this study, silver (S) and tannylated calcium peroxide (CaO2@TA) nanoparticles were obtained by adapted microfluidic and precipitation synthesis methods, respectively. After complementary physicochemical evaluation, both types of nanoparticles were loaded in (Alg) alginate-based gels that were further evaluated as possible dressings for wound healing. The obtained composites showed a porous structure and uniform distribution of nanoparticles through the polymeric matrix (evidenced by spectrophotometric analysis and electron microscopy studies), together with a good swelling capacity. The as-proposed gel dressings exhibited a constant and suitable concentration of released oxygen, as shown for up to eight hours (UV–Vis investigation). The biofilm modulation data indicated a synergistic antimicrobial effect between silver and tannylated calcium peroxide nanoparticles, with a prominent inhibitory action against the Gram-positive bacterial biofilm after 48 h. Beneficial effects in the human keratinocytes cultured in contact with the obtained materials were demonstrated by the performed tests, such as MTT, LDH, and NO.

2D Perovskite Nanosheet‐Driven Polymeric Nanocomposites as Gate Dielectrics for Flexible Negative‐Capacitance Applications

AbstractDesigning composite gate dielectrics tailored by incorporating inorganic perovskite nanofillers into a polymer matrix to develop flexible low‐voltage transistors can be challenging because homogeneous dispersion of nanomaterials in the matrix is difficult to achieve; thus, degradation of the electrically insulating properties of nanocomposite layers is often observed. In this study, nanocomposite dielectrics are presented that consist of 2D Ba5Ta4O15 nanosheets (BTO NSs) for the first time. Perovskite BTO is introduced using the Langmuir–Blodgett method to construct a precise and pinhole‐free interface for the homogeneous assembly of 2D nanosheets. Its high k value and ferroelectric properties, which arise from the perovskite structure, can be harnessed to achieve attractive polarization and remarkable electronic properties. The 2D BTO NSs can also be utilized as phase crystallization fillers to enhance the ferroelectric properties of polyvinylidene fluoride (PVDF). Additionally, the multilayer PVDF/perovskite nanosheet hybrid dielectric, which reaches an unprecedentedly high dielectric constant of 22.4, exhibits effective dielectric relaxation related to the interfacial induced ferroelectric polarization and decisive negative‐capacitance response.

Harnessing leather waste in polymer matrix for sustainable smart shape‐stable phase change materials

AbstractThe utilization of leather waste (LW) in a polyurethane (PU) matrix makes a smart and novel shape stable phase change material (SSPCM). This is essential for sustainability as it reduces landfill waste after use. The PU is synthesized in bulk with a 90% yield, using biodegradable polycaprolactone diol and bio‐based polyol (castor oil), along with tolylene‐2,4‐diisocyanate. PL and PLG composites are prepared by blending of constituent components PU (P), LW (L), and poly(glycidyl methacrylate) (PGMA, G), as specified by their code names. Role of LW (hydrogen bonding and chemical crosslinking) and morphology are elucidated by FTIR and SEM, respectively. Self‐healing time (2 h), shape fixity ratios (Rf) (PL: 60–80% and PLG: 60–70%) and shape recovery ratios (Rr) (100% for both) are determined at 60°C. PLG displays faster shape recovery in water (<30 s) compared to air (>300 s). Shape stability and thermal properties of the SSPCM are examined using the temperature responsive leakage study, TGA, and DSC. This research introduces a new approach for using leather waste (LW) in SSPCM, with self‐healing and 100% Rr. This material may find application where SSPCM with high durability and flexibility is essential such as textile and footwear materials.

Numerical simulation on cellular structure and mechanical properties of tungsten particles/polymethyl methacrylate microcellular composites

AbstractMicrocellular composites combine the advantages of composite material and microcellular material. Introducing the inclusion phase into the polymer matrix can optimize the cellular structure and improve the mechanical properties of microcellular materials. This paper focuses on rigid W particles reinforced PMMA microcellular materials, combining compression experiments and meso FE simulations to investigate the structure–property relationship of cellular structure and compressive properties for W/PMMA microcellular composites. The results indicate that W particles promote heterogeneous nucleation, reducing the cell size to 3 μm, and reinforce the PMMA matrix. W particles (10 → 60 wt%) are linearly and exponentially related to compressive modulus and compressive strength of W/PMMA microcellular composites, increased by 49.3% and 19.8%. Void porosity (71% → 48%) is quadratic related to compressive properties of W/PMMA microcellular composites, increased by 109%. Cell sizes (5 → 1 μm, especially smaller than the W particle sizes) are exponentially related to compressive properties of W/PMMA microcellular composites, increased by 38.5%. This work provides theoretical support for the regulation of cellular structure and optimization of mechanical properties of microcellular materials.

The Impact of Adding Dioxane Derivatives to Polyurethane Structures on their Performance and Degradation in the Environment

AbstractThe novel dioxane-polyether polyurethanes underwent a 12-month outdoor soil burial test to look into how they would degrade in a natural setting. The structure, thermal properties, surface features, and mechanical strength of the polyurethane films were compared. The initial chemical structure and subsequent chemical alterations were identified using FTIR spectroscopy. The polyurethane samples were less thermally stable throughout the duration of the soil burial test, according to TG/DTG curves. According to all findings, polyurethanes containing 1,3-dioxane-5,5-dimethanol exhibit excellent physical characteristics and mild degradation levels after being buried in soil for a year. These polyether urethanes can break down if the rigid domain structure is exposed to moisture and if microorganisms can spread into the polymer matrix. The physical properties, surface features, and degradation of polyether polyurethanes can be improved by varying the molar ratios of the hard segment components and the dioxane derivative structures.

Memorizable Electro‐Birefringence Effect Exhibited by Transparent Liquid Crystal/Polymer Composite Materials

AbstractPolymer‐dispersed liquid crystals (PDLCs) with nano‐phase‐separated structures, in which nanometer‐sized liquid crystal (LC) domains are dispersed within a polymer matrix (nano‐PDLCs), are transparent solid materials whose optical properties can be modulated by applying an electric field (E‐field). Because the proportion of LC that can respond to an electric field is small, the specific surface area of the phase‐separated interface of nano‐PDLCs is larger than that of conventional PDLCs, resulting in higher drive voltages than those of conventional PDLCs. To lower the driving voltage of nano‐PDLCs, highly polar LCs (C3DIO) are used with a large dielectric anisotropy (>10000), and prepared nano‐PDLCs using DIO mixtures obtained by mixing them with related compounds as the host LC. Nano‐PDLCs employing DIO mixtures exhibit higher E‐field responsivity than those using conventional LC. In addition, the electro‐optical Kerr coefficient at visible wavelength is significantly high, reaching 10−8 m V−2. Furthermore, nano‐PDLCs using the DIO mixture exhibit a memory effect in which the induced birefringence remains even after the removal of the in‐plane E‐field. Memorized birefringence can be erased by heating or applying an E‐field perpendicular to the substrate surface. Nano‐PDLCs using a DIO mixture can be rewritable electro‐birefringence‐responsive materials that can memorize arbitrary birefringence values.

Poly(methylmethacrylate-co-dimethylacrylamide)-silver nanocomposite prevents biofilm formation in medical devices.

Aim: To investigate whether medical devices coated with a synthesized nanocomposite of poly(methylmethacrylate-co-dimethyl acrylamide) (PMMDMA) and silver nanoparticles (AgNPs) could improve their antibiofilm and antimicrobial activities. We also investigated the nanocomposite's safety. Materials & methods: The nanocomposite was synthesized and characterized using analytical techniques. Medical devices coated with the nanocomposite were evaluated for bacterial adhesion and hemolytic activity in vitro. Results: The nanocomposite formation was demonstrated with the incorporation of AgNPs into the polymer matrix. The nanocomposite proved to be nonhemolytic and significantly inhibited bacterial biofilm formation. Conclusion: The PMMDMA-AgNPs nanocomposite was more effective in preventing biofilm formation than PMMDMA alone and is a promising strategy for coating medical devices and reducing mortality due to hospital-acquired infections.

Synthesis of New Ruthenium Complexes and Their Exploratory Study as Polymer Hybrid Composites in Organic Electronics

Polymeric hybrid films, for their application in organic electronics, were produced from new ruthenium indanones in poly(methyl methacrylate) (PMMA) by the drop-casting procedure. Initially, the synthesis and structural characterization of the ruthenium complexes were performed, and subsequently, their properties as a potential semiconductor material were explored. Hence hybrid films in ruthenium complexes were deposited using PMMA as a polymeric matrix. The hybrid films were characterized by infrared spectrophotometry and atomic force microscopy. The obtained results confirmed that the presence of the ruthenium complexes enhanced the mechanical properties in addition to increasing the transmittance, favoring the determination of their optical parameters. Both hybrid films exhibited a maximum stress around 10.5 MPa and a Knoop hardness between 2.1 and 18.4. Regarding the optical parameters, the maximum transparency was obtained at wavelengths greater than 590 nm, the optical band gap was in the range of 1.73–2.24 eV, while the Tauc band gap was in the range of 1.68–2.17 eV, and the Urbach energy was between 0.29 and 0.50 eV. Consequently, the above comments are indicative of an adequate semiconductor behavior; hence, the target polymeric hybrid films must be welcomed as convenient candidates as active layers or transparent electrodes in organic electronics.

Experimental study and multi‐scale refinement model of high damping acrylic polymer matrix VEDs for civil structural seismic retrofit

AbstractThe viscoelastic dampers (VEDs), which can provide both stiffness and damping, have been recently introduced into the field of structural vibration control for seismic enhancement of civil engineering structures. In this study, a kind of high damping acrylic polymer matrix VEDs (HDPVED) is developed independently, and this innovative HDPVED can solve the significant problem of service performance under medium‐high temperature environments, as well as low‐frequency vibration control under earthquake actions for civil engineering structures. To systematically investigate the influencing rules of frequency, temperature, and displacement amplitude on the mechanical properties and damping dissipation performance of HDPVEDs, a series of dynamic mechanical performance tests of the developed HDPVEDs are carried out at different frequencies, temperatures, and displacement amplitudes. The research results show that HDPVED exhibits excellent damping dissipation capability and adaptability under medium‐high temperature environments and low‐frequency excitations. The mechanical properties and energy dissipation performance present a strong correlation with frequency, temperature and displacement amplitude, and there is an obvious coupling effect between the three influencing factors. Based on the macroscopic mechanical property research of HDPVED, the microscopic damping mechanism and microscopic mechanical properties of HDPVED are then investigated. High‐order fractional derivative fraction Voigt and Maxwell model in parallel (FVMP) models are preferred to characterize the combined hyper‐elasticity and viscoelasticity owned by networked molecular chains and free molecular chains. The breaking and reconstruction theory of microphysical bonds is used to assess the effect of packing particles, and the time‐temperature equivalence principle is introduced to assess the effect of temperature. The multi‐scale refinement model is proposed, and the validity and accuracy of this model are verified by testing data of HDPVED. The study results show that the proposed model can accurately describe the effects of frequency, temperature, displacement amplitude, and microstructure on the multi‐scale mechanical properties of HDPVED. It provides a theoretical basis for the multi‐scale design and development of high damping VEDs.

Finite Element Analysis of Manufacturing Deformation in Polymer Matrix Composites

This paper introduces a unique finite element analysis (FEA) technique designed to predict spring-back behaviour in polymer matrix composites (PMCs). Extensive research has been conducted to model the manufacturing process of multiple ‘L’-shaped components, fabricated from SPRINTTM materials (GLP 43 and GLP 96) at two thicknesses (15 mm and 25 mm). Three distinct FEA methodologies were utilised to determine the impact of thermal loads and rigid fixtures. An error deviation of 3.23% was recorded when comparing simulation results to experimental data, thereby validating the effectiveness of the FEA methodology.

Review and Assessment of Existing and Future Techniques for Traceability with Particular Focus on Applicability to ABS Plastics

It is generally recognized that the use of physical and digital information-based solutions for tracking plastic materials along a value chain can favour the transition to a circular economy and help to overcome obstacles. In the near future, traceability and information exchange between all actors in the value chain of the plastics industry will be crucial to establishing more effective recycling systems. Recycling plastics is a complex process that is particularly complicated in the case of acrylonitrile butadiene styrene (ABS) plastic because of its versatility and use in many applications. This literature study is part of a larger EU-funded project with the acronym ABSolEU (Paving the way for an ABS recycling revolution in the EU). One of its goals is to propose a suitable traceability system for ABS products through physical marking with a digital connection to a suitable data-management system to facilitate the circular use of ABS. The aim of this paper is therefore to review and assess the current and future techniques for traceability with a particular focus on their use for ABS plastics as a basis for this proposal. The scientific literature and initiatives are discussed within three technological areas, viz., labelling and traceability systems currently in use, digital data sharing systems and physical marking. The first section includes some examples of systems used commonly today. For data sharing, three digital technologies are discussed, viz., Digital Product Passports, blockchain solutions and certification systems, which identify a product through information that is attached to it and store, share and analyse data throughout the product’s life cycle. Finally, several different methods for physical marking are described and evaluated, including different labels on a product’s surface and the addition of a specific material to a polymer matrix that can be identified at any point in time with the use of a special light source or device. The conclusion from this study is that the most promising data management technology for the near future is blockchain technology, which could be shared by all ABS products. Regarding physical marking, producers must evaluate different options for individual products, using the most appropriate and economical technology for each specific product. It is also important to evaluate what information should be attached to a specific product to meet the needs of all actors in the value chain.

Molecularly Imprinted Polymer Biosensor Based on Nitrogen-Doped Electrochemically Exfoliated Graphene/Ti3 CNTX MXene Nanocomposite for Metabolites Detection.

Rapid and accurate quantification of metabolites in different bodily fluids is crucial for a precise health evaluation. However, conventional metabolite sensing methods, confined to centralized laboratory settings, suffer from time-consuming processes, complex procedures, and costly instrumentation. Introducing the MXene/nitrogen-doped electrochemically exfoliated graphene (MXene@N-EEG) nanocomposite as a novel biosensing platform in this work addresses the challenges associated with conventional methods, leveraging the concept of molecularly imprinted polymers (MIP) enables the highly sensitive, specific, and reliable detection of metabolites. To validate our biosensing technology, we utilize agmatine as a significant biologically active metabolite. The MIP biosensor incorporates electrodeposited Prussian blue nanoparticles as a redox probe, facilitating the direct electrical signaling of agmatine binding in the polymeric matrix. The MXene@N-EEG nanocomposite, with excellent metal conductivity and a large electroactive specific surface area, effectively stabilizes the electrodeposited Prussian blue nanoparticles. Furthermore, increasing the content of agmatine-imprinted cavities on the electrode enhances the sensitivity of the MIP biosensor. Evaluation of the designed MIP biosensor in buffer solution and plasma samples reveals a wide linear concentration range of 1.0 nM-100.0 μM (R2 = 0.9934) and a detection limit of 0.1 nM. Notably, the developed microfluidic biosensor offers low cost, rapid response time to the target molecule (10 min of sample incubation), good recovery results for detecting agmatine in plasma samples, and acceptable autonomous performance for on-chip detection. Moreover, its high reliability and sensitivity position this MIP-based biosensor as a promising candidate for miniaturized microfluidic devices with the potential for scalable production for point-of-care applications.

Green Flame-Retardant Blend Used to Improve the Antiflame Properties of Polypropylene

The flammability properties of polymers and polymeric composites play an important role in ensuring the safety of humans and the environment; moreover, flame-retardant materials ensure a greater number of applications. In the present study, we report the obtaining of polypropylene (PP) composites contain a mixture of two green flame retardants, lignin and clinoptilolite, by melt extrusion. These additives are abundantly found in nature. Fourier transform infrared (FT-IR), thermogravimetric analysis (TGA), mechanical properties, scanning electron microscopy–energy dispersive X-ray spectroscopy (SEM-EDS), cone calorimetry, UL-94, and carbonized residues analysis were carried out. TGA analysis shows that PPGFR-10 and PPGFR-20 compounds presented better thermal stability with respect to PP without flame retardants. The conical calorimetric evaluation of the composites showed that PPGFR-10 and PPGFR-20 presented decreases in peak heat release rates (HRRs) of 9.75% and 11.88%, respectively. The flammability of the composites was evaluated with the UL-94 standard, and only the PPGFR-20 composite presented the V-0 and 5VB classification, which indicates good flame-retardant properties. Additives in the polymer matrix showed good dispersion with few agglomerates. The PPGFR-20 composite showed an FRI value of 1.15, higher percentage of carbonized residues, and UL-94 V-0 and 5VB rating, suggesting some kind of synergy between lignin and clinoptilolite, but only at high flame-retardant concentrations.

Effect of SiC nanoparticles on mechanical and damping properties of epoxy/polysulfide rubber blend composite

Blend polymer matrix composite material are becoming more and more popular due to their promising mechanical properties. In this research, blend polymer mixture was make from epoxy resin (EP) blended with different weight percentages of polysulfide rubber (PSR) (0, 3, 6, 10, 15, and 20%). Then tensile, impact, bending strength and damping ratio were evaluated to get the high quality of mechanical properties for the blend matrix. Due to the requirements to enhance the mechanical properties of this blend; a various weight fraction of carbide silica (SiC) nanoparticle was used as a reinforcement in the ratios of (0, 1, 3, and 5%) by weight to the best ratio of the blended matrix. Tensile, impact, bending and damping ratio tests were also conducted to get the best mechanical properties for the blend materials. Experimental results for the blend matrix showed that adding polysulfide rubber to epoxy resin resulted in a decrease in Young’s modulus, tensile strength, and bending strength; however damping ratio and the impact strength increased. It is found that the weight fraction of 6% of PSR is the Better case, which gave the better mechanical characteristics properties for mixture. Utility of this mixture; it has intermediates between flexible properties of a mixture at the highest rate of PSR and brittle mechanical properties for EP resin. Mechanical and damping properties showed an increasing when the carbide silica (SiC) with a weight fraction of 3% added, then it decreased slightly.

Bionanocomposites preparation by design: Planning based on the modification of ceria nanoparticles by polydopamine interleaved with the chitosan biopolymer

Herein, the marine source polymer, chitosan (CS), was utilized to fabricate bionanocomposites by mussel-inspired sonochemical assisted method. The surface modified nanofillers as active ingredients were provided by assembling biomimetic polydopamine (PDA) onto the CeO2 nanoparticles through redox polymerization as a surface modification technology. Standard spectroscopic methods were used to characterize the resulting cerium oxide PDA-treated nanoparticles (NPs). CeO2/PDA/CS nanocomposites (NC)s were manufactured using a sonochemical process by inserting nanostructured fillers into the CS polymer matrix. The morphological features and structural characteristics of NCs were considered using field emission scanning electron microscopy, X-ray diffraction, Fourier transform infrared spectroscopy, transmission electron microscopy, and thermogravimetric analysis techniques. It was found that based on the biomimetic PDA layer the hydrogen bond interactions between CS biopolymer functional units with PDA functional units have occurred. Therefore, a pleasant distribution of surface adapted NPs in macromolecular matrix in the form of nanostructured composites was observed.

Polymer Nanocomposite Based on Pyrolyzed Polyacrylonitrile Doped with Carbon Nanotubes: Synthesis, Properties, and Mechanism of Formation

The paper investigates the possibility of fabricating a carbon nanotubes (CNT)-modified nanocomposite based on pyrolyzed polyacrylonitrile (PPAN). The layered structure of PPAN ensures the attachment of nanotubes (NT) to the polymer matrix, forming enhanced PPAN/CNT nanocomposites. We synthesized a PPAN/CNT polymer nanocomposite and investigated its mechanical, conductive, and electronic properties. Using the quantum chemical method density functional theory (DFT), we studied an interaction mechanism between PPAN and single-walled carbon nanotubes. We described the structural features and electron energy structure of the obtained systems. We found that the attachment of a CNT to the PPAN matrix increases tensile strength, electrical conductivity, and thermal stability in the complex. The obtained materials were exposed to electromagnetic radiation and the dielectric constant, reflection, transmission, and absorption coefficients were measured. The study demonstrates the possibility of using carbon nanotubes for reinforcing polyacrylonitrile polymer matrix, which can result in the development of an enhanced class of materials possessing the properties of both polymers and CNTs.

Design of Fluorinated Elastomeric Electrolyte for Solid-State Lithium Metal Batteries Operating at Low Temperature and High Voltage.

We demonstrate the low-temperature operation of solid-state lithium metal batteries (LMBs) through the development of a fluorinated and plastic-crystal-embedded elastomeric electrolyte (F-PCEE). The F-PCEE is formed via polymerization-induced phase separation between the polymer matrix and plastic crystal phase, offering a high mechanical strain (∼300%) and ionic conductivity (∼0.23 mS cm-1) at -10°C. Notably, strong phase separation between two phases leads to the selective distribution of lithium (Li) salts within the plastic crystal phase, enabling superior elasticity and high ionic conductivity at low temperatures. The F-PCEE in a Li/LiNi0.8Co0.1Mn0.1O2 full cell maintains 74.4 and 42.5% of discharge capacity at -10 and -20°C, respectively, compared to that at 25°C. Furthermore, the full cell exhibits 85.3% capacity retention after 150 cycles at -10°C and a high cut-off voltage of 4.5V, representing one of the highest cycling performances among the reported solid polymer electrolytes for low-temperature LMBs. We attribute the prolonged cycling lifetime of F-PCEE at -10°C to the great mechanical robustness to suppress the Li-dendrite growth and ability to form superior LiF-rich interphases. This study establishes the design strategies of elastomeric electrolytes for developing solid-state LMBs operating at low temperatures and high voltages. This article is protected by copyright. All rights reserved.

Use of Zinc Oxide Nanoparticles Incorporated in Polybutylene Adipate Terephthalate for Food Packaging. A Focus on the Impact in Functional and Physic‐Mechanical Properties and on Migration Thereof

ABSTRACTPolybutylene adipate terephthalate (PBAT) and zinc oxide nanoparticles (ZnO NP) are among the most studied when it comes to address biodegradability and antimicrobial properties of materials for food packaging. This work presents a critical review of recent scientific literature with a focus on the impact in functional, physic‐mechanical properties, compostability and on safety. The properties of the nanoparticles, such as morphology and size reported are reviewed together with the range of concentrations and methods of incorporation in the PBAT matrix. The effect on antimicrobial and antioxidant activities, thermostability, tensile and optical properties, as well as on mass transfer properties (barrier to moisture and gases and migration into foods) is discussed. The properties of PBAT/ZnO depend on particle size, shape and concentration of the ZnO NP. Particles with higher surface area and smallest size are reported to have the best performance (usually the spherical shaped). However, information on the morphology/size of the nanoparticle is often not provided. The typical concentration of NP incorporation ranges from 0.5 to 5%, but the interpretation of results regarding the effect of concentration is highly limited due to poor information on the statistical significance of the results, particularly for low concentrations of incorporation. Another limitation found regards the film production method, because most of the studies are based in films prepared by solvent‐casting and not by extrusion. Antimicrobial activity is directly linked with the concentration of ZnO NP. Most studies applied in vitro experiments and not tests in real foods (in situ). Zinc migration can occur as the whole nanoparticle or in the ionic form. Studies indicate that migration of ZnO in the nano form is not expected if the nanoparticle is completely embedded in a polymeric matrix, which can be confirmed by some well‐established techniques. However, studies focusing on migration from other matrices are lacking. Further investigations are needed to achieve a balanced incorporation of ZnO NP considering the particle activity and zinc migration and to evaluate the impact on safety when used in food packaging.